IBC LEVEL ALARMS monitor liquid level in IBC tanks. Flashing LED and buzzer prevent overfilling.
IBC High Level Alarms
- Uninterruptible battery power is always on duty.
- Silencing button and low battery alert built-in.
- Loud warbling buzzer tone cuts through the loudest industrial noise.
- Rugged. Built for rough, wet and corrosive environments.
- Many options for connection to solenoid valves, PLCs.
- No wetted metal parts.
IBC TOTE TANK ALARMS for high liquid level makes sure you never overfill an IBC. When liquid level reaches the float switch, the IBC Alarm sounds a very loud warbling buzzer and flashing LED. Pressing the silencing button in response to the alarm mutes the buzzer, while the LED continues to flash. (in the default mode) Beyond the basic behavior, the IBC alarm can be adapted to almost any level monitoring situation. For example, our customers have requested things like connection to solenoid valves, PLCs, automatic emptying, relay outputs, and much more. If you need to control the process of filling an IBC, we have you covered.
CONSTRUCTION
Float switch is protected inside a pipe to protect it from physical damage. This means you don’t have to worry about it getting damaged if it’s taken out of the IBC. And since the alarm may often be transferred from container to container, it makes sense to protect the float switch from damage. This feature is unique to Gizmo Engineering.
Uninterruptible battery power works through power failures, can’t come unplugged, or be defeated. Usually the batteries will last for years but when they eventually do run down, there is a low-battery alert built in. In addition, we also provide line-powered IBC high level alarms if this works better for you.
OPERATION
When an alarm is given, the pushbutton on the electronics enclosure silences the buzzer while allowing the LED to continue flashing as a reminder that there is still a level condition present. Every 30 minutes the buzzer will sound again. This behavior we call the “snooze alarm” can be disabled if desired with a jumper on the circuit board inside. When the IBC high level alarm is not actively in the alarm state, the push button tests the circuit.
Adjusting the depth is done by simply loosening the thumb knob on the lid and positioning the pipe to the desired depth by hand. (no tools are required for this)
MATERIALS
The most popular materials is polypropylene because it generally has better chemical resistance than the polyethylene that plastic IBCs are made of. There are very few aqueous chemicals where polypropylene doesn’t outperform that of the IBC.
(the short list of aqueous chemicals where polyethylene is actually better than polypropylene is: acetic acid, benzoic acid, bleach, chlorobromomethane, phosphorous trichloride acid, and pyridine)
For cases where another material is needed, we also fabricate IBC level alarms from Kynar (PVDF) or 316 Stainless steel. Also, for Hazardous Locations we adapt our Intrinsically Safe level alarms.
MODELS
The different models of IBC high level alarms are separated by the presence of a liquid feed pipe or fitting, or just the alarm function only. In either case, the standard working depth (this is the depth of the float pipe inside the tank) is 10 inches.
IHP models have a liquid feeding pipe that goes through the center plug in an IBC lid. (So both the alarm pipe and the liquid pipes are mounted through the plug) These are available in polypropylene, or for maximum chemical resistance, Kynar. The depth is adjustable to a maximum of 10 inches.
IHK models do not have a liquid feed pipe. This model consists of a single pipe which contains the float switch at the bottom end. This pipe is mounted on a flat IBC lid with no screw-in plug in the center.
This makes it easy to add other options like a cam-lock elbow to feed liquid through the IBC lid. Thes are also available in polypropylene or Kynar pipe.
- Pipe Working Depth…………………… 10 inches [250 mm]
- Pipe diameter……………………………3/4″ sch 80
- Pipe O.D…………………………………72 mm [1.06″]
- Pipe material…………………………… polypropylene (chemical grade)
- Flowmeter ball………………………… silica glass, 1/4 inch diameter
- Flowmeter material.…………………… acrylic
- Weight ………………………………… 181 g
- Drum Plug……………………………… Polyethylene, 2″ NPS thread
- Drum Plug Gasket material……………Buna rubber
- Thumbscrew……………………………18-8 SS thread
- Suction pipe thread on elbow……… ½” NPT
- Suction Pipe I.D.……………………… 18 mm [0.71″]
- Suction pipe bottom screen………… ½” NPT thread
- Suction pipe foot screen………………17 x17 mesh, polypropylene
- IBC lid………………………………… glass-filled polypropylene, (black) 6″ Buttress thread
Some Chemicals Commonly Used With the model D-55G:
- Aqueous Ammonia (conc.)
- Aqueous solutions to 100°C
- Hydrochloric acid (conc.)
- Nitric acid (30%)
- Oils (including waste oils)
- Potassium carbonate (40%)
- Sodium hydroxide (50%)
- Sulfuric acid 70%
- Sodium Hypochlorite
The following are not compatible with the acrylic flowmeter:
- Sulfuric Acid 90%+
- Lactic acid
- Peracetic acid (conc.)
- Ketones
IHP models:
IHP-PF (polypropylene pipe + PTFE float switch)
IHP-KF (Kynar pipe + PTFE float switch)
IHK models:
VALID EXAMPLES
No Cam-Lock
IHK-PF Polypropylene pipe / Polypropylene float
IHK-KK Kynar pipe / Kynar float
Models with Cam-Lock option
IHK-PF-CL1.0 Polypropylene pipe / Polypropylene float + Cam Lock (1″)
IHK-PF-CL1.25 Polypropylene pipe / Polypropylene float + Cam Lock (1.25″)
IHK-PF-CL1.5 Polypropylene pipe / Polypropylene float + Cam Lock (1.5″)
IHK-PF-CL2 Polypropylene pipe / Polypropylene float + Cam Lock (2″)
Order Here
WITH LIQUID FEEDPIPE
Polypropylene or Kynar
IHP models
NO LIQUID FEED PIPE
Polypropylene or Kynar
IHK models
Working depth 10″
CAM-LOCK LIQUID CONNECTION
Polypropylene
IHK-PF-CL
$341
Options
PLC Output
A circuit board allows you to select N.C. or N.O. output to your PLC. Includes button to silence buzzer. Includes 10ft of communications cable. more info
[PLC1] $84
Relay Output with Cord
Switches a relay to control pumps or solenoids etc. Silences & tests alarm. 10 foot cord with Piggyback plug makes hookup easy. Instructions here
[RL-AC] $107
AC Power Cord
When plug-in AC power is preferred. Comes with 3-prong plug and 8-foot rubber-jacketed cord. Power convertor inside box.
[C-NA] $51
Extra cable
Extra cable length over the standard length of 10 feet. Heavy 0.032″ jacket for superior durability. Four stranded conductors x 24 gage.
[C4] $0.80/ft
Wireless Transmitter & Receiver
Wireless transmitter is put inside the level alarm which sends a wireless signal to the receiver. Buzzer is in the receiver instead of at the tank. A 10A relay is available in the receiver.
more info
[W2] $275
Tank Vent Cap
Vent cap installed on lid allows more air exchange for high flowrates. Screen keeps out debris. more info
[VC-IBC] $14
Alternate Color LED
Default color is red. Amber, Blue, green, and white are options. [BL-x] $11
Different Buzzer Tones
Different buzzer tones to audibly identify different units. Hear the different tone types here. [BZ-xx] $18